Fatigue Testing

Accredited Fatigue Testing with Precision and Speed

AADFW Inc. provides metallurgical fatigue testing services to evaluate how metallic materials perform under repeated or cyclic loading. Fatigue testing determines how many stress cycles a component can endure before cracks initiate or failure occurs. This data is critical for validating materials used in safety-critical applications such as aircraft structures, pressure systems, and high-stress mechanical components.

Engineers rely on fatigue testing to simulate real operating conditions where materials experience repeated loading over time. By understanding fatigue life and crack behavior, manufacturers can design components that maintain structural integrity throughout their service life.

AADFW operates as a NADCAP accredited laboratory with ISO/IEC 17025 certification, delivering precise fatigue testing with faster turnaround times than many large global testing labs.

Request a Quote Talk to a Testing Specialist:817-540-0153

Why Fatigue Testing Matters

Many mechanical failures occur not from a single overload event but from repeated cyclic stresses that gradually produce microscopic cracks. Over time, these cracks grow until the material can no longer sustain the load.

Fatigue testing provides engineers with critical performance data including:

• Cycles to failure under controlled stress conditions
• Fatigue strength and endurance limits of materials
• Crack initiation and crack propagation behavior
• Stress-life and strain-life performance data
• Material performance validation under cyclic loading
• Compliance data for engineering standards and design validation

This information allows manufacturers to predict service life and reduce the risk of unexpected mechanical failure.

The AADFW Advantage

AADFW supports manufacturers that require reliable fatigue performance data with rapid turnaround and accredited laboratory procedures.

Our laboratory provides:

• Accredited precision testing performed under NADCAP and ISO/IEC 17025 quality systems
• Faster turnaround times compared to many large global laboratories
• Trusted testing partner for aerospace, defense, and energy manufacturers
• Experienced metallurgists and materials engineers conducting analysis
• Audit-ready documentation supporting supplier qualification and regulatory compliance

Fatigue Testing Capabilities

AADFW performs fatigue testing to evaluate the performance of metallic materials subjected to cyclic stress conditions.

Capabilities include:

• High cycle fatigue (HCF) testing for long-life components
• Low cycle fatigue (LCF) testing for high-stress applications
• Axial fatigue testing under tension and compression loading
• Cyclic stress testing using servo-hydraulic fatigue systems
• Crack initiation and crack propagation evaluation
• Stress-life (S-N) and strain-life data generation
• Custom fatigue testing programs based on engineering requirements

Testing may include specimen configurations such as:

• Standard axial fatigue specimens
• Rotating bending specimens
• Notched fatigue specimens
• Crack growth specimens for fracture analysis

Equipment capability: Dynamic servo-hydraulic fatigue testing systems capable of applying controlled cyclic loads for long-duration fatigue testing programs.

Industries We Support

AADFW performs fatigue testing for manufacturers operating in industries where cyclic loading performance is critical to safety and reliability.

Aerospace
Aircraft structures and components experience millions of load cycles during operation and require validated fatigue life data.

Oil & Gas
Pipelines, drilling systems, and pressure equipment must withstand repeated mechanical stresses in demanding environments.

Defense
Military hardware requires fatigue-resistant materials to ensure reliability in mission-critical applications.

General Manufacturing
Industrial components such as gears, shafts, and structural hardware rely on fatigue testing to validate durability and long-term performance.

Accreditations & Standards Compliance

AADFW performs fatigue testing in accordance with recognized industry testing standards required by aerospace and advanced manufacturing customers.

Laboratory Certifications

• NADCAP Accredited Laboratory
• ISO/IEC 17025 Certified Testing Laboratory

Relevant Standards

• ASTM E466 – Force-controlled axial fatigue testing of metallic materials
• ASTM E606 – Strain-controlled fatigue testing
• ASTM E647 – Fatigue crack growth rate testing
• ASTM E1820 – Fracture toughness and crack growth testing
• ISO 1099 – Axial fatigue testing
• ISO 12107 – Statistical analysis of fatigue data

Why Engineers Choose AADFW

Manufacturers rely on AADFW for dependable metallurgical testing and accredited fatigue performance evaluation.

• Audit-defensible test results supporting engineering validation and regulatory compliance
• Rapid turnaround for product development and production schedules
• Trusted industry reputation among aerospace and energy manufacturers
• Deep metallurgical expertise from experienced materials engineers

Request a Quote

If your project requires metallurgical fatigue testing, AADFW provides accredited laboratory services to evaluate material performance under cyclic loading conditions.

Our testing programs deliver precise fatigue life data, compliance documentation, and rapid turnaround to support engineering validation and quality assurance.

Contact AADFW today to request a quote or speak with a testing specialist.

Request a Quote Talk to a Testing Specialist:817-540-0153

Request a quote about this service

At AADFW, we focus on detail and quick turnaround. We'd be happy to get you a quote and
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